Chocolate Coated Candy Bar Production Line

Product Description

Pictures:

 Description
Automatic chocolate coated candy bar production line is the most advanced production equipment for candy bars with chocolate enrobing. All the process including kitchen system, candy bar forming and chocolate coating and decorating. It is one of the best combined production lines to enlarge the capacity and make varies kinds of bars with or without chocolate enrobing or decorating.
Technical Data
1. Width of nuts/granola slab: 600-610mm,width of conveyor belt for forming line is 700mm , the width of U-shape conveyor and the chocolate enrobing line is 1000mm.
2. Capacity: 600kgs/hour (Suppose the weight of product is 10g)
3. Total power: about 250KW.
4. The frames, covers and other parts which can be stainless will be ss304 or ss202 (except the standard parts, some frames or parts which couldn't be ss304 or ss202)
5. Most electric components are Siemens, Omron.

Details:
Cooking system:
 
    1. Material storage tanks(4 units)

1. Jacket and keep warm by hot water.
2. SS304.
3. Volume: 280L.
4. With mixer and discharging pump.
5. Power:2.95kW.           

2. DR-AFD-12 Auto weighing and dissolving system(one weighing and mixing tank and two dissolving tanks)



It includes a hopper for holding sugar, a screw to send sugar to automatic weighing and mixing tank. .
There is safety control valve on each liquid material tank, the diameter of glucose valve is 50mm, others are 32mm or 25mm. 1set.

1. 1. Jacket and keep warm by hot water.
   2. SS304.
   3. Volume: 280L.
   4. With mixer and discharging pump.
   5. Power:2.95kW.

DR-AFD-12 Auto weighing and dissolving system
(one weighing and mixing tank and two dissolving tanks)
It includes a hopper for holding sugar, a screw to send sugar to automatic weighing and mixing tank. .
There is safety control valve on each liquid material tank, the diameter of glucose valve is 50mm, others are 32mm or 25mm. 1set.

1. 1. Weighing system
      1. The weighing system consists of weighing frame, weighing sensors(3pcs) and transmission device,etc.
      2. Material tanks(280L)
      3. Jacket and heated by hot water( about 700mmX650mm, cylinder shape with cone bottom and the thickness is 2.5mm) with mixer(1440rpm), discharging valve(φ76mm),etc.
      4. frame of tank
      5. Pneumatic system

 

1. 1. dissolving device(320L)
      1. dissolving system: two tanks to be 320L,cone shape of bottom and top. The wall thickness is 2.5mm. Mixer:1440rpm.There is a liquid level sensor. There is a discharging valve and tee(manually).
      2. Temperature control system: temperature sensor and temperature control units.
      3. Pneumatic system
      4. Rotor motor

1. 1. Electric and pneumatic control system
      1. It is controlled by PLC. It can store 99 recipes three passwords. There is a touch screen to operate.
      2. Material:The parts which touch with products are SS304(AISI304), wall thickness is 2.5mm
      3. Frame is stainless steel.
      4. Electric cabinet is mild steel with paint.
      5. Motors: made in China
      6. PLC and touch screen: Mitsubishi
      7. Cylinder: AIRTAC
      8. Liquid level: NEGELE and Beijing Airline in China
      9. Pipes and valves: ss304
      10. Valves: Chinese brand
      11. Rotary pump:Chinese brand
      12. Total power:16.6kW

3. Caramel Batch Cooking System(Vacuum or ordinary pressure)

1. 1. Specification:
      1. The inner layer of jacket tank is ss304, carbon steel with SS frame.
      2. The brands of valves, drain valves and Angle seat valves are Chinese.
      3. Vacuum pump is made in China.
      4. Omron brand of temperature controllers.
      5. The brand of electric components is Omron.
      6. Pneumatic components are Airtac brand                                              

4. Nougat cooking system(Vacuum cookers and aerator)

1. Siemens PLC and touch screen.
2. The brands of valves,drain valves and Angle seat valves are Chinese.
3. Siemens inverters.
4. Omron brand of temperature controllers.
5. Main motors are Chinese brands.
6. Pneumatic components are Airtac brand.
7. Total power: 20.4kw.
8. Ss202 steel frame. The parts which contact products are ss304.

  
 5. Double Z blades mixer(500L)
  Nuts bar forming line

1. Brine water tank

2. Sheet forming rollers  



3. Nougat couple forming rollers
 
It is for forming of the granola slab. The roller has cooling water in the jacket layer from brine water tank.
The distance between two rollers can be adjusted according the thickness of products.
The rollers are ss304 with a PTFE hopper.
Total power:1.5kw(two 0.75kw gear motors)
   1.Two rollers with cold water. Inverter to control them, speed is adjustable.
   2. Stainless steel outer layer of jacket.
   3. Rollers are jacket with brine water to cool.
   4. Hopper is ss304 and PTFE
   5.The distance between two rollers are adjustable.
   6. The scraper is ss304 or tool steel.
   7. The frame is SS202 steel tube.
   8. Oil lubrication of rollers





8. Sitter and separate conveyors

• 5.3 Chocolate paste system
• RYG-500L Fat Melting Tank

DR-JMJ1000 Chocolate Refiner/Conche 

 

Company Introduction:

TOTAL SOLUTION ,TOTAL CARE
D&R Machinery are professional confectionery machine manufacturers with over 10 years in the business operating at the highest industry standards.
We've built a reputation on engineering, designing and delivering high performance total-solution confectionery machinery to clients with absolute precision around the world.

The confectionery machinery industry is a small world, and we've slowly become leaders in innovation and creative solutions for clients from all walks of the industry. D&R Machinery has become synonymous with one word and one world only in the confectionery machinery world and that is 'total-solution', that is end to to end turn key production of the highest quality confectionery machinery in the world.

Becoming the D&R Machinery you see today starts and ends with the word 'care'. You don't become the best without a plan that ensures our clients achieve the success they desire, and at D&R Machinery it starts with care and ends with trust, reliability and innovation.