Tablet Capsule Bear Gummy Candy Sugar High Speed Automatic Counting and Bottle Filling Production Line

• Customization: Available
• After-sales Service: 1year
• Warranty: 1year
• Model NO.: DJL-16B-2
• Automatic Grade: Automatic
• Application: Snack
• Type: Filling and Sealing Machine
• Forming Species: Bag Moulding
• Forming Function: Filling, Seal
• Driven Type: Electric
• Material Type: Granule Materials
• Packaging: Bags
• Packaging Material: Complex Film
• Material of Frame: SUS304
• Weighing Range (G): 3-4000
• Minimum Scale (G): 0.1
• Accuracy (G): ±0.5
• Size of Detector Frame (W*H) mm: 350*150
• Power: AC 220V 1phase, 200W
• Reject Device: Air Jet, Air Pusher, Down Belt, Flipper
• Alarm Mode: Aural and Visual
• Transport Package: Safe Packing
• Specification: CE
• Trademark: D&R
• Origin: Ningbo of China
• HS Code: 8422400000
• Production Capacity: 50sets/Year

Product Description

High speed automatic counting and bottle filling line

1. Description: 

This packing line is for automatic counting gummy candy according to the demand, and filling into the bottle.
The working process:
Automatic bottle feeding→bottle unscrambling→bottle cleaning→counting and filling→bottle capping→induction sealing→coding&labeling
 

2. Detail of machines:

2.1 Automatic bottle feeding machine   1SET

1. Model: SL-T
2. Feed bottles to the bottle unscrambler
3. SUS304
4. Large hopper to hold more bottles
5. Dimension:2800*800*1800mm
6. Schneider electric components

2.2 High speed bottle unscrambler (With bottle cleaning device)    1 SET

WORKING PRINCIPLE :
Bottles are rotated in the disc, and run into the synchronous belt one by one with the help of a brush. There is a deflector rod and a rotary bottle device to make the bottles stand up on the conveyor. And then, bottles are conveyed to the cleaning station, there will be nozzles insert into the bottles and suck the dust in the bottle.
 

TECHNICAL PARAMETERS :

ITEM	LP-2
Application	15-1000ml Round, square, flat square and special shape bottles made of plastic
Capacity	30~60 BPM Subject to the type and size of the bottle
Power supply and consumption	220V/50HZ  0.6kw
Size	2080*1200*1600mm
Material	SS304
Control System	MCU
Compressed Air Supply	0.6 Mpa
Weight	430kg

2.3 DJL-16B-2 electronic counting and filling machine        1 SET

 (With 16 lanes and 2 filling nozzles)

WORKING PRINCIPLE :
New generation counting and filling machine, with wider lanes and Anti-stick stainless steel plate, special designed for gummy candies. The gummy candies are separated and transported by multi-channel vibrating plates. After separation gravity takes over and the products fall into detection channels where each product is detected individually. Bottles are transported by conveyor and stopped on the filling station by blocking device to wait filling process.
 

ITEM	DJL-16B-2
Application	00-5# capsules, soft gels, ф5.5-22 normal tablets, ф3-20 pills special shape tablets, coating tablets,and some other solid granules
Capacity	20~100 BPM  (Subject to the type and size of the bottle,as well as the quantity filled per bottle)
Filling Nozzle	2 Nozzles
Vibrating Level	3 Levels
Working Range	2-9999 pcs
Power supply and consumption	220V/50HZ 1.2kw
Size	1800*1400*1560mm
Counting accuracy	100%
Filling error	≤ 2‰ bottles
Material	SS316L(Contact parts)+SS304
Control System	MCU
Compressed Air Supply	0.6 Mpa
Weight	410kgs

2.4 Automatic capping machine                  1 SET

ITEM	XG-1
Applicable Caps	Common caps, caps with the tamper band, child resistant caps, etc. Diameter: 15mm-100mm
Applicable Bottles	Round, square and flat square bottles made of plastic. Diameter of the bottle body ≤100mm. 40mm≤The bottle height≤180mm
Capacity	50~150 BPM
Power supply and consumption	220V/50HZ  1.2kw
Size	2200*1700*2100mm
Material	SS304
Control System	MCU
Compressed Air Supply	0.6 Mpa
Weight	660kg

2.5 Induction sealer
 

After capping , the bottle with the aluminum foil which inside of the caps, keep going enter the electromagnetic induction area. Aluminum foil is affected by electromagnetic induction and heat the foil to seal on the bottle mouth.
 

TECHNICAL PARAMETERS  :

ITEM	GF-1
Applicable Bottles	15-1000ml round, flat round, square, flat square bottles;Bottle neck Φ 15-120 mm
Capacity	50~120 BPM
Power supply and consumption	220V/50HZ  2.5kw
Size	1600*600*1400 mm
Material	SS304
Control System	MCU
Weight	100kg

2.6 Combined Checkweigher and Metal Detector

EW series check weighers are specifically designed for high demand of weight accuracy, stability and intelligent operation. On bases of core invention patents and patented self-adaptable algorithm, plus with combination of the world's famous component units, integrated circuits and high precision CNC structural frame, SW series check weighers contribute the leading weight inspection performance in the industry.
 

2.7 Labeling machine(with ribbon coding device )   Shrink sleeve labeling Machine
 

CONFIGURATION :

ITEM	MANUFACTURER
PLC	Panasonic
Inverter	Panasonic
Switch	Schneider
Relay	Omron
Electromagnetic Contactor	Schneider
Current Protector	Schneider
Switch	Schneider
Bearing	NSK
Sensor	Sick
Servo Motor	Panasonic
Gear Motor	GPG motor

CONFIGURATION :

 

3. Appalication: 

Company Introduction

TOTAL SOLUTION ,TOTAL CARE
D&R Machinery are professional confectionery machine manufacturers with over 10 years in the business operating at the highest industry standards.
We've built a reputation on engineering, designing and delivering high performance total-solution confectionery machinery to clients with absolute precision around the world.

The confectionery machinery industry is a small world, and we've slowly become leaders in innovation and creative solutions for clients from all walks of the industry. D&R Machinery has become synonymous with one word and one world only in the confectionery machinery world and that is 'total-solution', that is end to to end turn key production of the highest quality confectionery machinery in the world.

Becoming the D&R Machinery you see today starts and ends with the word 'care'. You don't become the best without a plan that ensures our clients achieve the success they desire, and at D&R Machinery it starts with care and ends with trust, reliability and innovation.