Starch Mogul Plant Gummy Candy Production Line
Description
Our Starch Mogul Production Line is a complete, turnkey solution for producing a wide variety of starch-moulded confectionery, such as gummy bears, jelly candies, and fruit-flavored chews. From starch conditioning and tray filling to depositing, demoulding, and starch recycling, every stage is precisely controlled to guarantee superior product quality.
Precision Depositing: Equipped with servo-driven depositors, the system delivers accurate fill weights and clean cut-offs, minimizing product waste and ensuring uniform shape and size.
1. Advanced Starch Management: The integrated starch conditioning and drying system ensures optimal moisture content and temperature, while an efficient recycling unit reduces raw material consumption and operational costs.
2. Robust & Hygienic Construction: Built with high-grade stainless steel (SUS304), the line is corrosion-resistant and meets international food safety standards.
3. User-Friendly Control: A centralized PLC control system with an intuitive HMI touchscreen allows for easy parameter adjustment, recipe storage, and real-time production monitoring.
4. High Output Efficiency: Engineered for continuous industrial operation, delivering consistent high-speed output with minimal downtime.
This production line represents a reliable, cost-effective investment for any confectionery manufacturer seeking to expand or upgrade their soft candy production capacity.
Technical Parameters
| Production capacity: |
2000-2500KGS/hour
(Depends on the shape of candy) |
| Power consumption: |
307KW
(Depends on the shape of candy) |
| Steam consumption: |
1700kgs/hour |
| Steam pressure: |
0.8Mpa |
| Compressed air consumption: |
10m³/min |
| Air presssure: |
0.8Mpa |
| Vacuum water consumption: |
2L/hour |
| Machine weight: |
41000kgs |
Product Introductions
Pectin & Gelatin Dissolving Tanks
Designed for efficient dissolving of pectin and gelatin for gummy production.
Key Features:
1. High-speed agitation & heating for lump-free, uniform solutions.
2. Precise temperature control for consistent gel strength.
3. SUS304 food-grade stainless steel - hygienic & easy to clean.
4. Simple operation with adjustable mixing speed and temperature.
Benefits:
1. Consistent product quality.
2. Fast dissolving - reduced preparation time.
3. Reliable for continuous production.
Automatic Weighing & Dissolving System
This system automates the weighing and dissolving of raw materials (sugar, glucose, water, and gelling agents) for consistent slurry preparation.
Key Features:
1. Automatic Weighing: Precision load cells ensure accurate proportioning of dry and liquid ingredients.
2. Efficient Dissolving: High-speed agitation and heating for complete, lump-free dissolution.
3. Recipe Management: PLC-controlled with HMI. touchscreen - store and recall multiple recipes for different products.
4. Hygienic Design: SUS304 stainless steel construction.
Benefits:
1. Batch-to-batch consistency.
2. Reduced manual labor and preparation time.
3. Minimal ingredient waste.
Tubular Cooking System
This system is designed for continuous, high-efficiency cooking of sugar slurry under controlled temperature and pressure.
Key Features:
1. Efficient Heat Transfer: Multi-tube design provides large heat exchange surface - ensures rapid and uniform heating.
2. Precise Temperature Control: Steam-based heating. system with accurate temperature regulation for consistent Brix and final product quality.
3. Continuous Operation: Enables uninterrupted production flow, ideal for large-scale manufacturing.
4. Hygienic Design: SUS304 stainless steel construction with CIP-friendly piping.
Benefits:
1. Consistent cooking results - batch after batch.
2. Reduced energy consumption and processing time.
3. Reliable performance for 24/7 production.
Automatic CFA (Color, Flavor & Acid) Dosing System
This system automatically adds color, flavor, and acid solutions into the cooked slurry prior to depositing, ensuring uniform distribution and consistent product taste.
Key Features:
1. Precise Dosing: Servo-controlled pumps deliver accurate and repeatable addition of color, flavor, and acid.
2. Synchronized with Production: Automatically adjusts dosing rates to match the main slurry flow, ensuring uniform distribution.
3. Recipe Storage: PLC-controlled with HMI multiple recipes can be stored for quick product changeovers.
4. Hygienic Design: Stainless steel tanks and piping for easy cleaning.
Benefits:
1. Consistent taste, color, and aroma.
2. Reduced manual operation and dosing errors.
3. Flexible for multi-product lines.
Depositing Mogul
This depositing unit is the core of the starch mogul line, precisely filling starch moulds with cooked slurry to form soft candies.
Key Components:
1. Pumping System: Delivers a steady and consistent flow of slurry to the depositing head.
2. Distribution Plate: Evenly divides the slurry into multiple streams, matching the mould pattern for accurate filling.
3. Fibre Plate & Starch Tray: Supports the starch bed and ensures clean demoulding after drying.
Key Features:
1. Precise Filling: Servo-controlled depositing ensures accurate weight and clean cut-off.
2. Quick Changeover: Interchangeable distribution plates and fibre plates allow fast adaptation to different mould sizes and product shapes.
3. Hygienic Design: Stainless steel construction, easy to disassemble and clean.
Benefits:
1. Consistent product weight and shape.
2. High filling accuracy - minimal product waste.
3. Flexible for multi-product production.
Starch Conditioning System
This system conditions starch powder to the optimal moisture and temperature required for mogul moulding.
Key Features:
1. Moisture Control: Accurately adjusts starch moisture content for consistent moulding performance.
2. Temperature Regulation: Pre-heats starch to ensure proper flow and dusting results.
3. Continuous Operation: Designed for uninterrupted supply of conditioned starch to the moulding line.
4. Hygienic Construction: Made of food-grade materials, easy to clean and maintain.
Benefits:
1. Consistent moulding and demoulding results.
2. Reduced starch waste and product defects.
3. Reliable performance for 24/7 production.
Finishing System - Oil & Sugar Coating Machine
This system applies a uniform oil or sugar coating to finished candies, enhancing product appearance, taste, and shelf life.
Key Features:
1. Oil Coating: Fine mist spray ensures even oil distribution for a glossy finish.
2. Sugar Coating: Controlled sugar spraying and drying cycles for smooth, crystalline or hard shell coatings.
3. Gentle Tumbling Action: Prevents product damage while ensuring thorough coating coverage.
4. PLC Control: Adjustable coating parameters for different product requirements.
5. Hygienic Design: Stainless steel construction - easy to clean and maintain.
Benefits:
1. Attractive glossy or crystalline finish.
2. Improved taste and mouthfeel.
3. Extended shelf life.
Pictures of details
Applications
Company information
D&R Machinery is a professional confectionery equipment manufacturer with over 20 years of industry experience. We specialize in engineering, designing, and delivering high-performance total-solution machinery to clients worldwide, with a strong focus on precision and reliability.
Our reputation is built on providing end-to-end turnkey solutions, covering everything from product development to full-scale production lines. We are recognized in the industry as a trusted partner for integrated confectionery manufacturing systems.
Behind our solutions is a team of highly experienced engineers. Our technical team includes one professor-level engineer - a pioneer of the Chinese starch mogul line who studied in Germany in his early career - two senior military engineers, and a strong core of bachelor's degree holders. Engineers with advanced degrees account for over 30% of our team, giving us one of the strongest technical workforces in the industry.
Since our founding, we have focused on the R&D of key production lines, including starch mogul lines, Maltesers production lines, candy bar lines, and aeration candy production lines, and have been granted over 20 related patents. Our commitment to innovation and quality is rooted in a philosophy of care - care for our clients' success, care for product excellence, and care for long-term partnership built on trust and reliability.
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FAQ
Q: Are you a factory or a trading company?
A: We are a factory.
Q: Could you please send me your best price?
A: Before the formal quotation, could you help advise the following information:
1) What exactly is your request?
2) The size/layout of your workshop, and your expected production capacity for the machine.
The more details you can share about your requirements, the more accurate and tailored our recommendation and quotation will be.
Q: What is your delivery time?
A: Single machine: 30-60 working days.
Production line: 80-90 working days after 30% deposit received.
Q: What is your payment term?
A: Payment shall be 30% deposit by T/T, and balance 70% paid by T/T, L/C, or D/P after inspection but before the shipment.
Q: Can you support customization ?
A: Yes, we can support customization service.
Q: How to handle the installation and commissioning of the machine?
A: We will arrange qualified engineers/technicians to go to customer's factory for installation and commissioning.
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